Five steps from raw alloy to finished wear part
Every wear casting produced at Shandong Jinkaitai follows controlled metallurgical cycles—from induction melt analysis to computerized heat treatment and dimensional verification.
Induction Melting
Raw high-chrome, manganese, and steel alloys are melted in electric furnaces. Melt samples are chemically tested to verify the exact alloy formula before pouring.
Casting & Mold Setting
Custom sand molds are prepared and reinforced. Ceramic inserts are secured in high-wear zones before molten metal is poured into the mold.
Heat Treatment
Castings undergo computer-controlled heating and cooling cycles to maximize wear resistance and impact strength without becoming brittle.
Precision Machining
CNC milling machines finish all mounting surfaces, bolt holes, and locking slots to ensure an exact, secure fit inside the crusher.
Quality Inspection
Every production batch is tested for hardness, alloy purity, internal strength, and exact dimensions before packaging and shipping.
In-house mechanical & chemical testing laboratory
Each batch undergoes spectral analysis, hardness testing, metallographic testing, and dimensional inspection.
In-house quality control and laboratory standards
Every melt and finished wear casting undergoes multi-point laboratory inspection before dispatch to verify exact chemical balance, microstructure hardness, and drawing dimensional tolerances.
Laboratory testing equipment
Spectrographic alloy chemical analysis
Metallographic microstructure inspection
Final alloy chemical check
Complete heat traceability and inspection documentation
All crusher wear parts ship with detailed inspection documentation verifying chemical heats, heat-treatment logs, metallographic structure, and dimensional sign-off records.
Built for heavy casting precision
Our Shandong manufacturing plant integrates induction melting, automated resin-sand molding, and computer-controlled heat treatment cycles. Every bay is structured to produce high-integrity crusher wear parts on schedule.
Annual casting production
Total plant footprint
Skilled workforce
Foundry founded
Foundry pouring bay
Equipped for consistent high-temperature melting and precise ladle tapping for high-chrome and manganese alloys.
Heavy overhead crane bays
High-clearance bays designed for seamless transfer of heavy mold boxes, slag pots, and raw cast wear components.
Heat treatment furnaces
Automated electric quenching and tempering chambers engineered to attain consistent metallurgical microstructure and toughness.
Finished wear part yard
Organized inventory and export-ready palletization for global distributor shipments, container stuffing, and maritime transit.